{"@context":"https://schema.org","@type":"TechArticle","id":"PR-SEN-001","slug":"sensing-calibration","canonical_url":"https://flavorotor.com/research/sensing-calibration","machine_readable_url":"https://flavorotor.com/research/data/chapters/sensing-calibration.json","markdown_url":"https://flavorotor.com/research/markdown/sensing-calibration","title":"Environmental sensing and calibration","description":"Calibration and verification requirements for pH, EC, temperature, level, light and rotation measurements.","chapter":"Experimental platform","version":"1.1","updated":"2026-07-26","table_of_contents":[{"id":"principle","label":"Measurement principle"},{"id":"minimum","label":"Minimum calibration plan"},{"id":"ph-electrode","label":"pH electrode model"},{"id":"records","label":"Calibration record"},{"id":"faults","label":"Fault rules"},{"id":"traceability","label":"Traceability"}],"html":"<section aria-label=\"Article summary\" class=\"fr-article-summary\"><div><span>In brief</span><p>Calibration and verification requirements for pH, EC, temperature, level, light and rotation measurements.</p></div></section><div class=\"fr-research-figure-grid\"><figure class=\"fr-research-figure\"><img alt=\"FlavoRotor prototype sensing and control architecture\" loading=\"lazy\" src=\"/research/original/prototype-sensing-architecture.webp\"/><figcaption><strong>Sensing architecture.</strong><span>Original project diagram showing the intended data path. <button aria-label=\"Open source record I01\" class=\"research-source-trigger\" data-research-source=\"I01\" type=\"button\">[I01]</button></span></figcaption></figure><figure class=\"fr-research-figure\"><img alt=\"Physical FlavoRotor sensor and electronics assembly\" loading=\"lazy\" src=\"/research/original/sensor-bench-assembly.webp\"/><figcaption><strong>Prototype sensor assembly.</strong><span>Internal build evidence; measurement traceability depends on the published calibration record. <button aria-label=\"Open source record I01\" class=\"research-source-trigger\" data-research-source=\"I01\" type=\"button\">[I01]</button></span></figcaption></figure></div><h2 id=\"principle\">Measurement principle</h2>\n<p>A sensor reading becomes research data only when its identity, calibration, range, sampling interval, temperature conditions and failure rules are recorded.</p>\n<h2 id=\"minimum\">Minimum calibration plan</h2>\n<div class=\"table-wrap\"><table><thead><tr><th>Sensor</th><th>Calibration/verification</th><th>Frequency trigger</th></tr></thead><tbody><tr><td>pH</td><td>two- or three-point buffers bracketing operation; slope and offset retained</td><td>before a trial, after cleaning, on drift or according to electrode stability</td></tr><tr><td>EC</td><td>certified conductivity standard near operating range; temperature compensation checked</td><td>before a trial and after probe maintenance</td></tr><tr><td>Solution temperature</td><td>comparison with traceable reference in stirred bath</td><td>before deployment and on replacement</td></tr><tr><td>Level</td><td>measured-volume additions across working range</td><td>after geometry or sensor position changes</td></tr><tr><td>PPFD</td><td>reference quantum sensor/spectroradiometer mapping</td><td>after light, optics or geometry changes</td></tr><tr><td>Rotation</td><td>encoder or video reference across commanded speeds</td><td>after drive or load changes</td></tr></tbody></table></div>\n<h2 id=\"ph-electrode\">pH electrode model</h2>\n<div class=\"equation\"><div class=\"equation-label\">SEN-1</div><div class=\"equation-text\">E = E⁰ − (2.303RT/F) · pH</div><div class=\"equation-desc\">Ideal Nernst response of a hydrogen-ion-sensitive electrode; practical slope and offset are fitted during calibration.</div></div>\n<h2 id=\"records\">Calibration record</h2>\n<pre>calibration_id, sensor_id, sensor_model, serial_number,\nreference_standard, reference_lot, reference_value,\nmeasured_value, solution_temperature, fitted_slope,\nfitted_offset, residual, operator, timestamp, firmware_version</pre>\n<h2 id=\"faults\">Fault rules</h2>\n<p>Out-of-range, non-finite, implausibly fast-changing or stale measurements disable automatic correction. The system logs the rejected value and the reason; it does not silently replace it with a plausible number.</p><h2 id=\"traceability\">Traceability</h2><p>Calibration records identify reference material, method, environmental conditions, corrections and uncertainty. <button aria-label=\"Open source record R38\" class=\"research-source-trigger\" data-research-source=\"R38\" type=\"button\">[R38]</button> <button aria-label=\"Open source record R39\" class=\"research-source-trigger\" data-research-source=\"R39\" type=\"button\">[R39]</button> <button aria-label=\"Open source record R43\" class=\"research-source-trigger\" data-research-source=\"R43\" type=\"button\">[R43]</button> <button aria-label=\"Open source record R46\" class=\"research-source-trigger\" data-research-source=\"R46\" type=\"button\">[R46]</button></p>","text":"In brief Calibration and verification requirements for pH, EC, temperature, level, light and rotation measurements. Sensing architecture. Original project diagram showing the intended data path. [I01] Prototype sensor assembly. Internal build evidence; measurement traceability depends on the published calibration record. [I01] Measurement principle A sensor reading becomes research data only when its identity, calibration, range, sampling interval, temperature conditions and failure rules are recorded. Minimum calibration plan Sensor Calibration/verification Frequency trigger pH two- or three-point buffers bracketing operation; slope and offset retained before a trial, after cleaning, on drift or according to electrode stability EC certified conductivity standard near operating range; temperature compensation checked before a trial and after probe maintenance Solution temperature comparison with traceable reference in stirred bath before deployment and on replacement Level measured-volume additions across working range after geometry or sensor position changes PPFD reference quantum sensor/spectroradiometer mapping after light, optics or geometry changes Rotation encoder or video reference across commanded speeds after drive or load changes pH electrode model SEN-1 E = E⁰ − (2.303RT/F) · pH Ideal Nernst response of a hydrogen-ion-sensitive electrode; practical slope and offset are fitted during calibration. Calibration record calibration_id, sensor_id, sensor_model, serial_number, reference_standard, reference_lot, reference_value, measured_value, solution_temperature, fitted_slope, fitted_offset, residual, operator, timestamp, firmware_version Fault rules Out-of-range, non-finite, implausibly fast-changing or stale measurements disable automatic correction. The system logs the rejected value and the reason; it does not silently replace it with a plausible number. Traceability Calibration records identify reference material, method, environmental conditions, corrections and uncertainty. [R38] [R39] [R43] [R46]","source_ids":["I01","R38","R39","R43","R46"],"visuals":[],"sources":[{"id":"I01","authors":"FlavoRotor project team","year":2026,"title":"FlavoRotor prototype implementation record","publication":"Internal engineering report","doi":null,"url":"/research/platform","source_type":"internal primary record","relevance":"Documents the built rotating prototype, sensing electronics, dashboard and current validation limitations.","verification":"Derived from the original FlavoRotor project document","verified_on":"2026-07-26","verification_status":"INTERNAL PRIMARY RECORD","verified_against":"Original internal project file and extracted media"},{"id":"R38","authors":"Joint Committee for Guides in Metrology","year":2008,"title":"Evaluation of measurement data — Guide to the expression of uncertainty in measurement","publication":"JCGM 100:2008","doi":"10.59161/JCGM100-2008E","source_type":"international metrology guide","relevance":"Defines the framework for measurement models, standard uncertainty, combined uncertainty and expanded uncertainty.","verification":"Official BIPM/JCGM record checked 2026-07-26","url":"https://doi.org/10.59161/JCGM100-2008E","verified_on":"2026-07-26","verification_status":"DOI METADATA CHECKED","verified_against":"Publisher, DOI landing page, PubMed or official repository where available"},{"id":"R39","authors":"Joint Committee for Guides in Metrology","year":2012,"title":"International vocabulary of metrology — Basic and general concepts and associated terms","publication":"JCGM 200:2012","doi":"10.59161/JCGM200-2012","source_type":"international metrology vocabulary","relevance":"Defines measurement, calibration, accuracy, precision, repeatability, resolution and related terms used throughout the documentation.","verification":"Official BIPM/JCGM record checked 2026-07-26","url":"https://doi.org/10.59161/JCGM200-2012","verified_on":"2026-07-26","verification_status":"DOI METADATA CHECKED","verified_against":"Publisher, DOI landing page, PubMed or official repository where available"},{"id":"R43","authors":"International Organization for Standardization","year":2017,"title":"ISO/IEC 17025:2017 General requirements for the competence of testing and calibration laboratories","publication":"ISO/IEC","doi":null,"url":"https://www.iso.org/standard/66912.html","source_type":"international standard","relevance":"Supports traceability, method validation, equipment control, records and competence for external laboratory measurements.","verification":"Official ISO record checked 2026-07-26","verified_on":"2026-07-26","verification_status":"OFFICIAL RECORD CHECKED","verified_against":"Official ISO catalogue record"},{"id":"R46","authors":"Heckert, N. Alan; Filliben, James J.; Croarkin, C. M.; Hembree, B.; Guthrie, William F.; Tobias, P.; Prinz, J.","year":2002,"title":"NIST/SEMATECH e-Handbook of Statistical Methods","publication":"NIST Handbook 151","doi":null,"url":"https://www.nist.gov/publications/handbook-151-nistsematech-e-handbook-statistical-methods","source_type":"official statistical handbook","relevance":"Supports calibration regression, residual analysis, experimental design and statistical process control.","verification":"Official NIST publication record checked 2026-07-26","verified_on":"2026-07-26","verification_status":"OFFICIAL RECORD CHECKED","verified_against":"Named official institution record"}]}
